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Designed for heavy duty work, with high resistance to shearing, impact and abrasion, it allows making repairs to conveyor belts and rubber coating in an hour or less. It is easy to apply an has excellent adherence to the rubber.

Sizes: Kit 750 gr. 1,65lb Kit 300 gr. 0,66lb

APPLICATIONS
Applicable on: Damages to Cable Guard Area, Longitudinal Shearing, Line feeds, Splice Protection, Repair of Edges.

BENEFITS FOR BELTS

REPLACE MANY OF THE VULCANIZED REPAIRS ON BELTS
Exothermic repair is quicker and just as long-lasting (1 hour vs at least 6 hours with vulcanized repair).
Without complex machinery or very specialized personnel.
RECOVERY OF DAMAGED BELTS AND EXTENSION OF SERVICE LIFE OF AVAILABLE MACHINERY
Quick, safe and long-lasting repair and protection of a variety of damages.
SPLICE PROTECTION
Allows using the belt to the end of its service life, avoiding over-vulcanization of the splice due to heat-cure repairs and premature changes due to splice failure.
OPTIMIZED PRODUCTS CONSIDERING:
The safest, easiest and quickest application together with an optimized logistics.
The best physical properties for the maximum duration of the application.
CONSTANT AND PERMANENT DEVELOPMENT AND INNOVATION TO IMPROVE OUR PRODUCTS AND SERVICES

LOWER BELT CONSUMPTION DUE TO LONGER SERVICE LIFE

LOWER MAINTENANCE COST
Reduction of belt maintenance cost (just belt, change and splice) by 20%.
HIGHER PRODUCTION WITH THE BELT
Higher equipment availability due to fewer belt changes, reduction of splice damage and lower repair time.
Reduction of personnel's exposure to risk.
Exothermal repair with Fourthane reduces the maintenance personnel's exposure to risk by more than 90%.

SUCCESS STORIES
FEEDER LINE 10 - BHP BILLITON / ESCONDIDA
Background
Solution: FOURTHANE RED
Oval type wear with 5 fabrics exposed.

Application
Repair and recovery of thickness using Fourthane Red Line.

Results after Application of fourthane red
Results
Successful extension of belt's service life until the change date (+22%).

FEED LINE 101 - FREEPORT MCMORAN EL ABRA
Background
Solution: FOURTHANE RED
Excessive mechanical wear of the belt.

Application of fourthane red
Application
Repair and recovery of thickness and splice protection using Fourthane Red Line.

Results after Application of fourthane red
Results
Service life of the belt successfully extended by 6 months, 200% of the original service life.

200%

More of Useful life
5 Mio USD

Benefit aprox Operational cost

BELT 103 - FREEPORT MCMORAN EL ABRA
Background
Solution: FOURTHANE RED
Excessive mechanical wear of the 19km belt.

Application of fourthane red
Application
Repair and recovery of thickness and splice protection using Fourthane Red Line.

Results after Application of fourthane red
Results
Belt's service life successfully extended by 2 years.

2 years

More of Useful life
1 Mio USD

Benefit aprox Operational cost
220CV006 - CODELCO / MINERA GABY
Background
Solution: FOURTHANE RED
Wear on left side plate area along the entire belt.

Application of fourthane red
Application
Recovery of thickness with Fourthane Red Line along 30% of the length, with 12 mm thickness on average.

Results after Application of fourthane red
Results
Belt's service life successfully extended by 3 months.

3 months

More of Useful life
220CV005 - CODELCO / MINERA GABY
Background
Solution: FOURTHANE RED
Belt with load wear in the middle along the entire lenght.

Application of fourthane red
Application
Recovery of thickness using Fourthane Red Line.

Results
Successful recovery of the thickness, extending the equipment's service life.

2 months

More of Useful life

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